No.1 Custom Hydraulic Cylinder Manufacturers in Pune 2026
Achieve Hydraulics & Pneumatics Pvt. Ltd. is one of the leading hydraulic cylinder manufacturers in Pune, India. With extensive experience in producing high-quality hydraulic cylinders, we cater to diverse industrial needs.
Our HSRP hydraulic cylinders are known for innovation, reliability, and superior performance, making HSRP a trusted brand in the hydraulics industry both in Pune and internationally.
We are proud manufacturers, suppliers, and exporters of high-quality hydraulic cylinders serving customers across India.
What is a Hydraulic Cylinder?
A hydraulic cylinder is a mechanical device that converts hydraulic energy into linear force and motion. It consists of a cylindrical barrel, a piston attached to a piston rod, and hydraulic fluid that moves the piston in the opposite direction of the rod. Hydraulic cylinders are essential for lifting, pushing, pulling, and pressing applications where precise force and control are required.
How Hydraulic Cylinders Work
Hydraulic cylinders are vital components in many machines, providing powerful linear motion and force. Understanding how they work can help you appreciate their efficiency and application. Here’s a step-by-step guide to the working principle of hydraulic cylinders:
- Step 1: Fluid Power Input
Hydraulic cylinders operate using hydraulic fluid (usually oil). This fluid is pumped into the cylinder through a system of pipes and valves, providing the necessary power to drive the piston. - Step 2: Hydraulic Pump Activation
The hydraulic pump generates pressure by forcing the hydraulic fluid into the cylinder. The pump converts mechanical energy into hydraulic energy, which initiates the cylinder's movement. - Step 3: Fluid Enters the Cylinder Chamber
Pressurized fluid flows into one side of the cylinder chamber, pushing against the piston. This pressure creates a force that causes the piston rod to extend or retract. - Step 4: Piston Movement
The piston inside the cylinder moves linearly due to the fluid pressure difference on either side. The movement direction depends on which side of the piston the fluid is entering. - Step 5: Conversion of Hydraulic Energy to Mechanical Energy
As the piston moves, it converts the hydraulic energy into mechanical force and motion, enabling heavy lifting or precise movement in machinery. - Step 6: Control via Valves
Directional control valves regulate the flow of hydraulic fluid, deciding whether the piston extends or retracts. This control allows for smooth and accurate operation. - Step 7: Pressure Maintenance
Pressure relief valves maintain system safety by limiting the maximum hydraulic pressure, preventing damage to the cylinder or other components. - Step 8: Piston Rod Extension
When fluid pressure builds on the piston’s base side, the piston rod extends out of the cylinder, performing the desired work such as lifting, pushing, or pulling. - Step 9: Piston Rod Retraction
To retract the piston rod, fluid is directed to the opposite side of the piston, pushing it back into the cylinder and resetting the mechanism for the next cycle. - Step 10: Sealing and Leakage Prevention
Seals inside the cylinder prevent hydraulic fluid from leaking out and keep contaminants from entering, ensuring smooth operation and longevity of the hydraulic system.
Types of Hydraulic Cylinders
As a leading hydraulic cylinder supplier based in Pune, India we specialize in providing top-quality hydraulic and pneumatic cylinders tailored to meet diverse industrial needs. Our extensive range includes expertly engineered cylinders designed for maximum performance, durability, and reliability across various applications. Whether you require cylinders for manufacturing, construction, automation, or heavy machinery, we ensure superior craftsmanship and cutting-edge technology to deliver solutions that enhance operational efficiency and longevity.
- Compact and lightweight design for easy integration
- Improved sealing technology to minimize energy loss
- Enhanced load efficiency, even in high-cycle, repetitive tasks
- Cost-effective solution for vertical lifting and pressing tasks
1. Single Acting Hydraulic Cylinders
Our single acting hydraulic cylinders operate by exerting hydraulic pressure in one direction only. The return stroke is achieved through an external force such as gravity or a mechanical spring. These cylinders are ideal for applications requiring simple one-way motion, including lifting platforms, hydraulic jacks, and shop presses.
- Accurate positioning with smooth, controlled strokes
- High durability under varying load conditions
- Specialized variants like the Double Acting Hydraulic Steering Cylinder for marine and transport applications
- Versatile and widely used in industrial automation and construction
2. Double Acting Hydraulic Cylinders
Our double acting hydraulic cylinders provide power in both directions, utilizing hydraulic pressure applied alternately to both sides of the piston. This dual-action capability makes them suitable for operations requiring precise control and bidirectional movement, such as hydraulic presses, industrial robotics, boat steering systems, and heavy earth-moving equipment.
- Multi-stage design for maximum extension in minimal space
- Advanced stage alignment for even load distribution and durability
- Smooth transition between stages to reduce wear and noise
- Ideal for mobile machinery needing compact storage and long reach
3. Telescopic Hydraulic Cylinders
Telescopic hydraulic cylinders consist of multiple nested stages that extend sequentially, delivering a long stroke from a compact retracted size. These cylinders are perfect for equipment where space is limited but extended reach is required, such as dump trucks, cranes, and material handlers.
- Robust construction for extreme pressure environments
- Corrosion-resistant coatings for enhanced outdoor durability
- Compact design optimizes space without sacrificing strength
- Advanced welding technology ensures long-lasting performance
4. Welded Hydraulic Cylinders
Our welded hydraulic cylinders are engineered with welded end caps, creating a compact, heavy-duty design capable of withstanding high pressure. The welding process reduces cylinder dimensions while enhancing structural integrity, making these cylinders ideal for demanding applications like construction machinery, mining equipment, and agricultural systems.
- Quick maintenance and part replacement due to modular design
- Sensor-ready models available for integration into smart factory systems
- Cost-effective and reliable for continuous industrial use
- Ideal for environments requiring frequent servicing
5. Tie-Rod Hydraulic Cylinders
Our tie-rod hydraulic cylinders feature tie rods running the full length of the cylinder body to securely fasten the end caps. This design allows for easier disassembly and maintenance, making them a preferred choice in factory automation, presses, and various industrial processes.
- Heavy-duty components ensure longevity under extreme conditions
- Enhanced sealing for protection against contaminants and heat
- Optional position feedback sensors for automated process control
- Engineered for reliability in continuous, heavy-use environments
6. Mill Duty Hydraulic Cylinders
Built to withstand the harshest industrial conditions, our mill duty hydraulic cylinders are designed for steel mills, foundries, and heavy industrial processing plants. They feature thicker barrels, heavy-duty tie rods, and advanced seal systems to endure high pressure, elevated temperatures, and frequent cycling.
- End-to-end collaboration from design to manufacturing
- 3D modeling and rapid prototyping for precise customization
- CNC machining ensures high-quality, accurate production
- Flexible solutions tailored to complex or unusual applications
7. Custom Hydraulic Cylinders
We understand that many projects require specialized hydraulic solutions. Our custom hydraulic cylinders are designed and manufactured to meet your unique specifications, from compact designs for tight spaces to high-capacity units like 40 Ton Hydraulic Cylinders.
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Technical Specifications of Industrial Hydraulic Cylinder for Heavy Machinery
| Parameter | Specification |
|---|---|
| Bore Diameter | 25 mm to 500 mm (custom up to 1000 mm) |
| Stroke Length | Up to 6000 mm |
| Pressure Range | 160 to 700 bar |
| Rod Diameter | 12 mm to 360 mm, chrome-plated |
| Mounting Types | Clevis, Trunnion, Flange, Foot, Eye |
| Materials | Carbon Steel, EN8/EN19 Rod, SS316L (optional) |
| Sealing System | PU/NBR/Viton, low-friction PTFE optional |
| Speed Range | 0.03 – 2.5 m/s |
| Temperature | -20°C to +80°C (up to +200°C with special seals) |
Common Applications of Hydraulic Cylinders
- Construction: We offer backhoe loaders, dozers, cranes, and excavators cylinders. These applications must be robust and resilient, especially in Earth Moving Hydraulic Cylinder designs with high cycle lengths and severe operating conditions.
- Agriculture: We have developed compact and reliable cylinders applied in harvesters, seeders, and tillage equipment. Our Iron Hydraulic Cylinders are designed to be dust-proof, mud-proof, and mechanical load-proof for agricultural applications.
- Manufacturing: Our Industrial Hydraulic Cylinders are used in presses, injection molders, and heavy-duty lifting machines in manufacturing plants. Hydraulic Press Cylinders are also offered by us for flawless transmission of force.
- Automotive: Ranging from automobile lifts to test stands, our cylinders provide accurate and effective linear motion. Our Hydraulic Ram Cylinders and Shop Press Cylinders are ideal for car repair shops and assembly plants.
- Marine: We provide Double Acting Bot Steering Cylinders used in ship steering, winches, and deck gear for corrosion protection and smooth hydraulic performance.
- Aerospace and Defense: We provide hydraulic cylinders and actuators used in ground support equipment, aviation service equipment, and simulation rigs with high accuracy and reliability requirements.
Key Features of Hydraulic Cylinders
- Long-lasting Materials: We use high-strength alloy steel and anti-corrosion paint to optimize life and reduce maintenance.
- Accurate Engineering: We manufacture all our cylinders with close dimensional tolerance to run efficiently and reliably.
- High-Performance Sealing Systems: Our sealing system offers minimum leakage and consistent pressure performance even in extreme cycles.
- Customer Design Flexibility: We offer different mounting positions, stroke lengths, and bore diameters to meet application requirements, i.e., 25mm, 50mm, and 3 Ton Capacity Hydraulic Cylinders.
- Smart Integration: We integrate our cylinders smartly with sensors and electronics embedded within them providing real-time feedback for load management, position monitoring, and proactive maintenance in automated systems.
Advantages of Using Hydraulic Cylinders
Our all types of new hydraulic cylinder provides you multiple types of benefits such as:
- Tailor-Made Solutions: We collaborate with customers to design hydraulic cylinders as per exact technical and functional specifications.
- Certified Quality: Our manufacturing processes are ISO 9001:2008 certified that ensures each product to be quality-inspected of a very high order.
- Reliable Deliveries: We have well-documented manufacturing processes that allow us to deliver as and when agreed upon without ever compromising the quality factor.
- Overall Life Cycle Support: From designing to sketching to maintenance and after-sales support, we guarantee to be with our clients every time.
- Founded Industry Experience: Being in the industry for over two decades, we are familiar with the specific needs of industries like transportation, manufacturing, and construction.
One of the best hydraulic cylinder manufacturers in Pune, India we as Achieve Hydraulics & Pneumatics Pvt. Ltd. strive to offer hydraulic solutions that are all about adopting efficiency, reliability, and innovation within the industries. Our quality and competence lead our hydraulic cylinders to be of the highest quality, which brings precision and power to your operations.
