Gravity Die Casting Machine Manufacturers in India
Achieve Hydraulics & Pneumatics Pvt. Ltd. is one of the most trusted Gravity Die Casting Machine manufacturers and suppliers of Gravity Die Casting Machines in India. With a keen focus on quality, technology, and future technology, we manufacture and develop Gravity Die Casting Machines (GDC) that are attuned to the evolving demands of the metal casting sector, particularly of aluminium and alloy-based components.
Our product line is Aluminium Gravity Die Casting Machines, Tilting Gravity Die Casting Machines, and Flexible Gravity Casting Machines and Cells. We have designed all our machines for precision, replicability, and proficiency in mass production for multiple industries at various capacities.
Types of Gravity Die Casting Machines We Provide
A leading Gravity Die Casting Machine manufacturers in India, we are providing the best quality of Gravity Die Casting Machine such as:
- Standard Aluminium Gravity Die Casting Machine: We offer high-quality Standard Aluminium Gravity Die Casting Machines that can be utilized to produce strong and uniform castings. The machines have high-strength hydraulic systems that ensure steady operation, minimum vibration, and enhanced service life. They are used in industries such as the automotive industry, electrical industry, and industrial casting industry and ensure constant output with less fault.
- Tilting Gravity Die Casting Machine: Our Gravity Die Casting Machines tilt for uniform metal flow and controlled pouring to produce better cast quality overall. The machines now have sophisticated digital tilt control systems where the speed of tilt and tilt angle can be programmed to very high accuracy by operators. This improves metal distribution in the die as well as minimizes air entrapment and internal casting defects.
- Alloy Wheel Gravity Die Casting Machine: We produce Alloy Wheel Gravity Die Casting Machines with accuracy for mass production use. The machines have efficient cooling systems and thermal management parts to ensure dimensional consistency in extended production runs. The machines are suitable for application in the automotive industry, casting alloy wheels with good surface quality and integrity.
- Gravity Die Casting Machine – 8 Die: Our 8 Die Gravity Die Casting Machines are best suited for mass production where parallel operation of multiple dies is carried out to achieve maximum process efficiency. The machines come equipped with simple-to-use HMI panels and IoT-focused features that offer real-time monitoring and production information. With more emphasis on automation and connectivity, they can cast at higher casting cycle speed without reducing quality.
- Flexible Gravity Casting Machines and Cells: We provide reconfigurable and modular Flexible Gravity Casting Cells and Machines that can be programmed to varied manufacturing requirements. They allow quick change of dies and easy tailoring, reclaiming downtime by a significant margin and increasing productivity. They are suitable for manufacturers with varied casting shapes and sizes at varying levels of production runs.
Technical Specifications of our Gravity Die Casting Machines
| Parameter | Specification / Description |
|---|---|
| Machine Type | Horizontal Gravity Die Casting Machine |
| Die Locking Force | 40–100 kN (varies by model size) |
| Maximum Die Size | 600 mm x 600 mm (L x W) |
| Casting Ejection System | Hydraulic or Pneumatic Ejector Pins |
| Tilt Mechanism | Servo or Hydraulic Controlled (0–90° Tilt Range) |
| Heating System | Embedded Die Heating with Thermocouples |
| Control System | PLC with HMI Touchscreen Interface |
| Molten Metal Pouring | Manual / Automated Ladling System |
| Cooling System | Water / Air Cooled Die Channels |
Key Features of our Gravity Die Casting Machines
A dominant Gravity Die Casting Machines suppliers in India, our all types of new Gravity Die Casting Machines are filled with new features inside such as:
- Advanced Hydraulic Controls: Our machines are powered by high-response hydraulic systems, delivering precise pressure, speed, and mold motion control. Repeatable cast cycle and consistent product quality are encompassed. Fail-safe designs incorporated with them offer a burst of safety and stability when in use.
- Touchscreen HMI and PLC Automation: All our latest models are equipped with touchscreen Human Machine Interfaces (HMI) and PLC automation for seamless control of the casting process by the operator. The real-time information can be viewed by the operator, real-time problems can be sorted out in real-time, and real-time corrections can be made, resulting in improved operating efficiency and reduced manual intervention.
- Energy Efficiency: We are positioned to design effective equipment that allows industries to reduce operational costs without lowering performance. Our machinery comes with power modules that possess smart response in energy consumption monitoring in instances of load and cycle requirements. This boosts sustainable production processes.
Benefits of using our Gravity Die Casting Machines
Our all types of new Gravity Die Casting Machines provides multiple benefits such as:
- Consistent Quality Output: Our machines are equipped with consistent metal flow and controlled solidification, yielding sound and perfect castings. Through porosity control and prevention of undesirable mold filling, our machines allow companies to achieve high levels of quality in industrial-to-consumer goods applications.
- Reduced Operating Downtime: We engineer our equipment with modular configurations that are easy to repair and maintain, minimizing unplanned downtime to an absolute minimum. Our designs feature rapid-change mechanisms and easily accessible parts, making maintenance and inspection a breeze, keeping your line up and running.
- Future-Ready Technology: With IoT connectivity, remote diagnostics, and real-time data logging, our machines are ready to equip smart manufacturing facilities. Such capabilities provide significant insights into performance data and toward predictive maintenance practices, enabling companies to shift towards totally automated production.
- Versatile Casting Capability: Our casting machines will accommodate a wide range of applications from automotive parts to decorative consumer goods. Our designs are constructed to accommodate your own unique production goals with long-term value and versatility in changing manufacturing situations.
Applications of our Gravity Die Casting Machines
Being the best s Gravity Die Casting Machines suppliers in India, our all types of Gravity Die Casting Machines are included with new feature and highly used in multiple applications such as:
| Industry | Applications | Benefits |
|---|---|---|
| Automotive Industry | Engine blocks, transmission housings, alloy wheels | Lightweight, durable parts, evolving for electric vehicles and modern mobility solutions |
| Electrical and Electronics | Housings, connectors | High thermal and electrical conductivity, tight tolerances, excellent surface finishes, improved production speed |
| Industrial Machinery | Pump casings, valve bodies, compressor parts | Robust components, long operational hours, consistent performance in heavy-duty environments |
| Consumer Goods and Hardware | Locks, handles, kitchenware, decorative fixtures | High-quality aluminium castings with detailed finishes, high-volume production, meets functional and visual expectations |
Frequently Asked Questions (FAQs)
Gravity die casting is a metal casting process where molten metal is poured into a reusable mold under the force of gravity alone, without any external pressure. It’s widely used for producing medium to large-sized metal parts with good dimensional accuracy and surface finish.
A GDC (Gravity Die Casting) machine is a semi-automated or fully automated setup used to control the die opening, closing, and tilting during the casting process. It improves consistency, speeds up production, and ensures better quality control in die-cast parts.
The main difference is that PDC (Pressure Die Casting) uses high pressure to inject molten metal into the mold, while GDC (Gravity Die Casting) relies on gravity. PDC is ideal for high-volume production with fine details, while GDC suits thicker, heavier parts with a more robust structure.
Gravity die casting is commonly used with non-ferrous metals like aluminum, bronze, brass, and magnesium alloys. Among these, aluminum alloys are the most widely used due to their excellent castability, strength, and lightweight properties.
One of the best gravity die casting machine manufacturers and suppliers in India, we as Achieve Hydraulics & Pneumatics Pvt. Ltd., are dedicated to delivering advanced Gravity Die Casting Machines that combine precision, durability, and intelligent automation. Our machines are designed to meet the needs of evolving industries with performance you can count on. By choosing our solutions, you gain a partner focused on your success through quality, innovation, and reliable support in the die casting domain. For more information, contact us today!
